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500mm-wide Tape Casting Sheet Coater (20"W × 43"L) w/ Optional 120°C Vac. Bed, Doctor Blade or Slot Die Head - MSK-AFA-W500-AL

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500mm-wide Tape Casting Sheet Coater (20"W × 43"L) w/ Optional 120°C Vac. Bed, Doctor Blade or Slot Die Head - MSK-AFA-W500-AL

500mm-wide Tape Casting Sheet Coater (20"W × 43"L) w/ Optional 120°C Vac. Bed, Doctor Blade or Slot Die Head - MSK-AFA-W500-AL

MSK-AFA-W500-AL is a 500mm-wide 1000mm-long tape casting flat-bed film coater with a 120°C heating vacuum chuck. The system includes a 500mm-wide doctor-blade film applicator. It is designed for prototyping medium size thin film coating for different applications, such as membranes, batteries, solar cells, etc. 

SPECIFICATIONS:

Power
  • 208-240VAC, single phase, 50/60 Hz
  • 2000W (heating bed)

  • 120-240VAC, single phase, 50/60Hz
  • 80W (24VDC power adapter) (non-heating bed)
Control Panel
  • Touchscreen control panel for the settings of coating speed, distance, temperature, and vacuum. 
  • Travel speed: 500 - 5000 mm/min
  • Travel distance: 1 - 1000 mm
  • Vacuum chuck temperature: 120ºC
  • PID temperature control with an accuracy of ±1°C
Heating Vacuum Chuck
  • Aluminum alloy flat vacuum chuck
  • Flatness: ±5 µm
  • Vacuum chuck: L1100 ×W 550 mm 
  • Vacuum area: L1000 × W500 mm
  • Effective coating area: L1000 × W500 mm
  • Max. heating temperature: 120°C
Coating Thickness
  • Max. Area: 1000mm (L) x 350mm (W)
  • Max Thickness: 500 microns with accuracy +/- 10 microns
  • Note: Film thickness accuracy is strongly dependent on Slurry Viscosity. Slurry quality is very important for film quality.
  • The precise digital thickness gauge (EQ-DTG) can be used to measure the electrode sheet thickness

         

Doctor Blade Film Applicator


  • Stainless steel structure with 4 guiding wheels
  • Slurry guiding plate for even distribution of slurry. 
  • 500 mm coating width.
  • Wet film thickness between 0 - 5000 microns.
  • The two digital micrometers, 0-12.7 mm, ±5 µm
Slot-die Film Applicator (optional)
  • Stainless steel structure with 4 guiding wheels
  • Contactless coating for thin films
  • 500mm coating width
  • 2 sets of stainless steel shims: 0.2mm, 0.3mm, and 0.4mm
  • The two digital micrometers, 0-12.7 mm, ±5 µm
Vacuum Pump (Optional)
  • 120 L/min oilless vacuum pump
  • Ø8mm OD gas tube
Top heating cover option (optional)
 
  • IR light heating cover is available upon request at the extra cost ( click Pic left to see details)
  • Digital temperature controller is built in ( single point control)
  • Max. working temperature: 120oC
  • Power: 220VAC +/- 10%, 50/60Hz, 2500W
Application Notes

    • Pic.1 and 2 show coated cathode and anode for Li-Ion batteries. Please click here to see how to 
    • It is recommended to operate the coater under a fume hood. (Click Pic.3 for detail.)
    • May need a vacuum mixer to remove air bubbles inside slurry to make uniform coatings (Click Pic.4 )
    • You may need a Slurry Viscosity Tester to make coatings consistent (Click Pic.5 for detail.)
    • You may need a Dry oven to dry the films and remove the binder after coating. (Click Pic.6 for detail.)                   
      Pic.1    Pic.2    Pic.3
       
      Pic. 4    Pic.5

    Compliance
    • CE certified
    • NRTL or CSA certification is available upon request at an extra cost. (based on UL61010/SPE-1000 regulation).

     

    Select Heating
    From $9,449.30

    Original: $26,998.00

    -65%
    500mm-wide Tape Casting Sheet Coater (20"W × 43"L) w/ Optional 120°C Vac. Bed, Doctor Blade or Slot Die Head - MSK-AFA-W500-AL

    $26,998.00

    $9,449.30

    Product Information

    Shipping & Returns

    Description

    MSK-AFA-W500-AL is a 500mm-wide 1000mm-long tape casting flat-bed film coater with a 120°C heating vacuum chuck. The system includes a 500mm-wide doctor-blade film applicator. It is designed for prototyping medium size thin film coating for different applications, such as membranes, batteries, solar cells, etc. 

    SPECIFICATIONS:

    Power
    • 208-240VAC, single phase, 50/60 Hz
    • 2000W (heating bed)

    • 120-240VAC, single phase, 50/60Hz
    • 80W (24VDC power adapter) (non-heating bed)
    Control Panel
    • Touchscreen control panel for the settings of coating speed, distance, temperature, and vacuum. 
    • Travel speed: 500 - 5000 mm/min
    • Travel distance: 1 - 1000 mm
    • Vacuum chuck temperature: 120ºC
    • PID temperature control with an accuracy of ±1°C
    Heating Vacuum Chuck
    • Aluminum alloy flat vacuum chuck
    • Flatness: ±5 µm
    • Vacuum chuck: L1100 ×W 550 mm 
    • Vacuum area: L1000 × W500 mm
    • Effective coating area: L1000 × W500 mm
    • Max. heating temperature: 120°C
    Coating Thickness
    • Max. Area: 1000mm (L) x 350mm (W)
    • Max Thickness: 500 microns with accuracy +/- 10 microns
    • Note: Film thickness accuracy is strongly dependent on Slurry Viscosity. Slurry quality is very important for film quality.
    • The precise digital thickness gauge (EQ-DTG) can be used to measure the electrode sheet thickness

             

    Doctor Blade Film Applicator


    • Stainless steel structure with 4 guiding wheels
    • Slurry guiding plate for even distribution of slurry. 
    • 500 mm coating width.
    • Wet film thickness between 0 - 5000 microns.
    • The two digital micrometers, 0-12.7 mm, ±5 µm
    Slot-die Film Applicator (optional)
    • Stainless steel structure with 4 guiding wheels
    • Contactless coating for thin films
    • 500mm coating width
    • 2 sets of stainless steel shims: 0.2mm, 0.3mm, and 0.4mm
    • The two digital micrometers, 0-12.7 mm, ±5 µm
    Vacuum Pump (Optional)
    • 120 L/min oilless vacuum pump
    • Ø8mm OD gas tube
    Top heating cover option (optional)
     
    • IR light heating cover is available upon request at the extra cost ( click Pic left to see details)
    • Digital temperature controller is built in ( single point control)
    • Max. working temperature: 120oC
    • Power: 220VAC +/- 10%, 50/60Hz, 2500W
    Application Notes

      • Pic.1 and 2 show coated cathode and anode for Li-Ion batteries. Please click here to see how to 
      • It is recommended to operate the coater under a fume hood. (Click Pic.3 for detail.)
      • May need a vacuum mixer to remove air bubbles inside slurry to make uniform coatings (Click Pic.4 )
      • You may need a Slurry Viscosity Tester to make coatings consistent (Click Pic.5 for detail.)
      • You may need a Dry oven to dry the films and remove the binder after coating. (Click Pic.6 for detail.)                   
        Pic.1    Pic.2    Pic.3
         
        Pic. 4    Pic.5

      Compliance
      • CE certified
      • NRTL or CSA certification is available upon request at an extra cost. (based on UL61010/SPE-1000 regulation).

       

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